Virk I, my current project, is a 3 DOF mini scara desktop robot targeted to education and hobbyists. It’s a quality, robust, neat and cute robot, designed, machined and assembled in my workshop. If everything goes well the design will be released as open hardware in the near future.
Main features are:
- Three bearing, hollow axis precision rotary joints
- Linear bearing on Z axis
- Wooden, slim structure
- Compact and easy to carry
Reserve price for a unit of the first lot is US $1790 (free international shipping), to be paid once the unit be finished and ready to ship. Just send me an email to email@example.com. The high reserve price is due to the low initial quantity to be sold; in fact real, cost to produce those units was much higher.
If you want just the frame (tested), i.e. everything but electronics and motors, reserve price is US $1390. But be warned: getting a functional arm starting from this point requires a lot of work and skills.
I will ship through fedex or ups. Vat and import taxes should be paid by the buyer.
Current status and plan
Currently there is a lot eight units being built. One of them has been assembled and is being tested. Some issues and details should be solved. Homing switches are pending. I hope to be able to close all the issues and features by the end of this month (September 2018). After that, I would need to order some components and assemble the rest of the units.
Gripper design and built will be done on the next step, so units on the first lot will be shipped without gripper. Once available, a gripper will be sent to every owner, without cost.
Once the first lot be sold, I will start to work on publishing the design as open source, and a new set of robots will be built, 20 or maybe 30 units. Those will be, I hope, finished and ready to ship at some point within Q1 2019. Price of those units will be, definitely, more affordable.
You can see Virk I first moves here.
- Australian blackwood body
- Motors: Nema 17 stepper on rotay joints, Nema 11 stepper on z axis
- Full extended range: 26cm (from shoulder axis to end center)
- Travel: ??° on base, ??° on elbow, 75mm on Z.
- Weight: ?? kg without electronics.
- Rotary joint: three bearing, acetal/pvc construction, hollow axis, modular.
- Z axis slide: 8mm linear rails.
- HTD3m timing belt on rotary joints.
- 8mm pitch leadscrew on Z.
- Homing switches.
Hollow Axis Rotary Joint
One of the most interesting part of this robotics is our custom designed, hollow axis modular rotary joint. Being hollow axis means that the wires can go hidden and not be a mess as in other designs. And is modular as you can reuse this joint in your own robotic designs; you only need two flat surfaces and some holes.
This joint has three bearings inside: two trust bearings and one deep groove, thin bearing. It has three acetal parts and one PVC mount base. Also, there’s a custom made timing pulley attached to the rotating part of the joint.
There’s currently no spare joints to be sold, but if there’s enough interest maybe I make some of them to be sold.
Electronics and software
First set of prototypes will use RAMPS 1.4, the standard for many 3D printers today.
As for control software my aim is that, at some point, someone from the open source community creates or adapt a suitable software for this kind of arm. As far as I know you can download grbl source, make some changes, and get a basic but usable software interface to start with. In fact, first tests are currently being done using grbl as is, so I can move the arm, though I don’t have real position control.
- ¿Could be used to engrave? I don’t think so. This arm has enough power to move itself and lift small things, but lower enough so it can’t damage itself or the user. Engraving requires more stiffness and power.
- ¿Could be adapted for 3D printing? Maybe, but I guess this will not be practical. Belt transmission and arm mass add some “spring effect” on every movement, so the faster, the less precise. That is, of course, just theory.
- ¿And the gripper? The gripper will be tackled once the eight units be ready.
- Your arm lacks a theta axis on the end of the Z, hence isn’t a full scara robot. Technically right. I’ve I have left aside the theta axis for the sake of simplicity, but in the future I wish to be able to provide this as an option.
- ¿How much precision can you get from this? To be honest, I don’t know. Rotary joints are very precise, but final precision depends on a lot of factors: calibration, proper belt tension, load, belt fit, total stiffness, etc. I guess it will be precise enough to be a useful as learning tool and to give fun to robot lovers.
- ¿Why wood? Because it’s beautiful, cheap, lightweight and easy to work. And because I love wood.
- ¿What kind of machines and skills I need to make something like this? You can probably do all the parts using a cnc mill or a good cnc router. A manual or cnc lathe will be handy, too. This is not a simple project, and has a lot of parts, so you need to have experience using cnc machine and be able to grind your own cutting tools. Also. you will need a lot of tools; drills, taps, etc.
- ¿Could this be 3D printed? May be on a professional 3D printer, not in a reprap style one. Typical 3D prints lack required precision and strength. I guess some wood parts could be 3D printed, but not the rotary joints and other precision parts.
- When will be the design available as open source? Currently, I have just some messy draft drawings for just some parts, so a fair amount of work will be needed to get a decent set of understandable drawings. I will start working on the drawings after the eight units be finished and sold, and probably will publish first the rotary joint design, very likely before the end of the year. The full design will be published when I finish the second lot of units, hopefully within Q1 of 2019. However, if I’m not able to sell all the units on the first lot I will understand it’s not worth the effort to publish the design.
- This will be a ready to use product? No actually because of the lack of software, but I hope it can be on the future. I hope some talented people of the open source community be interest on make some developments for this kind of machine. Anyway, complete units will be shipped with grbl so end owners will be able to test robots movement and play a bit.
- Why so few units? Because this is actually a one-man project and I don’t intend to turn this into something bigger. My hope is to be able to produce small lots of this arm one or two times a year.
- Can I take your design, built it and sell it once Open Sourced? Yes. The more people have access to this, the better.
- You say your units will be prototypes. Will they have issues? I’ve worked hard to make things right, but I will provide required support if something goes wrong. Just don’t buy this if you want something bulletproof or don’t wish, eventually, to fix things by yourself with my help.